cx-module-wall/assets/shelf.scad

include <../config/shelf.scad>
include <../config/wall.scad>
include <thread.scad>

function shelf_mounting_width() = shelf_angle_depth - shelf_rounding * 2;

function shelf_mounting_holes() = [
    shelf_mounting_width() / 4,
    shelf_mounting_width() / 4 * 3
];

module shelf_angle_object() {
    module base_shape() {
        move_x = shelf_angle_depth / 2 - shelf_rounding;
        move_y = shelf_angle_height / 2 - shelf_rounding;

        module base() {
            hull() {
                translate([-move_x, move_y]) {
                    circle(r = shelf_rounding);
                }

                translate([-move_x, -move_y]) {
                    circle(r = shelf_rounding);
                }
            }

            hull() {
                translate([-move_x, shelf_rounding]) {
                    square(shelf_rounding * 2, center = true);
                }

                translate([move_x, shelf_rounding]) {
                    circle(r = shelf_rounding);
                }
                
                translate([-move_x, -shelf_rounding]) {
                    square(shelf_rounding * 2, center = true);
                }

                translate([move_x, -shelf_rounding]) {
                    circle(r = shelf_rounding);
                }
            }
        }

        module reverse_corner(size = 10, rotation = 0) {
            module base() {
                difference() {
                    square(size * 2, center = true);
                    circle(r = size);
                }
            }
           
            module mask() {
                translate([0, size / 2]) {
                    square([size * 2, size], center = true);
                }
            
                translate([size / 2, -size / 2]) {
                    square(size, center = true);
                }
            }

            render() {
                rotate(90 * rotation) {
                    translate([size / 2, size / 2]) {
                        difference() {
                            base();
                            mask();
                        }
                    }
                }
            }
        }   

        module indentation() {
            width = shelf_angle_depth - shelf_rounding * 2;
            height = shelf_thickness;

            translate([shelf_rounding, 0]) {
                square([width, height], center = true);
            }
        }

        render() {
            difference() {
                base();
                indentation();
            }
        }

        test_height = shelf_angle_height / 2 - shelf_rounding * 3;
        test_depth = shelf_angle_depth - shelf_rounding * 3;
        size = min(test_height, test_depth);
        corner_move_x = size / 2 - shelf_angle_depth / 2 + shelf_rounding * 2;
        corner_move_y = size / 2 + shelf_rounding * 2;

        translate([corner_move_x, corner_move_y]) {
            reverse_corner(size, 0);
        }

        translate([corner_move_x, -corner_move_y]) {
            reverse_corner(size, 3);
        }
    }

    module base_object() {
        linear_extrude(height = shelf_angle_thickness, center = true) {
            base_shape();
        }
    }

    module wall_thread(move_y = 0, split) {
        move_x = (split ? 0 : shelf_rounding * 2)
        - shelf_angle_depth / 2
        - thread_height / 2 * (split ? -1 : 1);

        render() {
            translate([move_x, move_y, 0]) {
                rotate([0, split ? 90 : 270, 0]) {
                    thread_object();

                    translate([0, 0, -thread_height / 2]) {
                        rotate([0, 180, 0]) {
                            radius = thread_top_diameter / 2;
                            height = shelf_angle_depth;

                            cylinder(r = radius, h = height);
                        }
                    }
                }
            }

            translate([0, move_y, 0]) {
                rotate([0, 90, 0]) {
                    thread_screw_object(shelf_angle_depth * 2);
                }
            }
        }
    }

    module mount_thread(move_x) {
        move_y = shelf_thickness / 2 + thread_height / 2 + 1;

        translate([move_x, move_y, 0]) {
            rotate([90, 0, 0]) {
                render() {
                    thread_object();
                    thread_screw_object(shelf_angle_height * 2);

                    rotate([0, 180, 0]) {
                        radius = thread_top_diameter / 2;
                        height = shelf_angle_height;

                        translate([0, 0, thread_height / 2]) {
                            cylinder(r = radius, h = height);
                        }
                    }

                    screw_height = thread_height / 2
                    + shelf_thickness
                    + shelf_rounding;

                    translate([0, 0, screw_height]) {
                        cylinder(r = thread_screw, h = shelf_angle_height);
                    }
                }
            }
        }
    }

    module final_object() {
        render() {
            difference() {
                base_object();
               
                correction = shelf_angle_height % wall_holes_space;
                move = (shelf_angle_height - correction) / 2;
                
                for (count = [-move : wall_holes_space : move]) {
                    wall_thread(count, count == 0);
                }

                for (count = shelf_mounting_holes()) {
                    correction = shelf_rounding * 2 - shelf_angle_depth / 2;
                    mount_thread(count + correction);
                }
            }
        }
    }

    color("#005555") {
        render() {
            final_object();
        }
    }
}

module shelf_shape() {
    module base_shape() {
        move_x = shelf_width / 2 - shelf_rounding;
        move_y = shelf_depth / 2 - shelf_rounding;

        module corner(move) {
            translate(move) {
                circle(r = shelf_rounding);
            }
        }

        render() {
            hull() {
                corner([move_x, move_y]);
                corner([-move_x, move_y]);
                corner([move_x, -move_y]);
                corner([-move_x, -move_y]);
            }
        }
    }

    module mounting_holes() {
        base_move = shelf_width - shelf_width % wall_holes_space;
        move = base_move / 2;
        indentation_y = shelf_depth / 2;

        for (count_x = [-move : wall_holes_space : move]) {

            translate([count_x, -indentation_y]) {
                size = [shelf_angle_thickness, shelf_rounding * 4];
                square(size, center = true);
            }

            for (count_y = shelf_mounting_holes()) {
                holes_y = count_y 
                - shelf_depth / 2 
                + shelf_rounding * 2;
                
                translate([count_x, holes_y]) {
                    circle(r = thread_screw / 2);
                }
            }
        }
    }
   
    module inside_holes() {
        move_x = (shelf_width - shelf_width % shelf_inside_holes_space) / 2;
        move_y = (shelf_depth - shelf_depth % shelf_inside_holes_space) / 2;

        for (count_x = [-move_x : shelf_inside_holes_space : move_x]) {
            for (count_y = [-move_y : shelf_inside_holes_space : move_y]) {
                translate([count_x, count_y]) {
                    circle(r = shelf_inside_hole / 2);
                }
            }
        }
    }

    module vesa_holes() {
        translate(shelf_vesa_holes_move) {
            move_x = shelf_vesa_holes_width / 2;
            move_y = shelf_vesa_holes_depth / 2;

            translate([move_x, move_y]) {
                circle(r = shelf_vesa_hole / 2);
            }

            translate([-move_x, move_y]) {
                circle(r = shelf_vesa_hole / 2);
            }

            translate([move_x, -move_y]) {
                circle(r = shelf_vesa_hole / 2);
            }

            translate([-move_x, -move_y]) {
                circle(r = shelf_vesa_hole / 2);
            }
        }
    }

    module final_shape() {
        difference() {
            base_shape();
            mounting_holes();
            
            if (shelf_vesa_holes_enable) {
                vesa_holes();
            }

            if (shelf_inside_holes_enable) {
                inside_holes();
            }
        }
    }

    render() {
        final_shape();
    }
}

module shelf_object() {
    module base() {
        linear_extrude(height = shelf_thickness, center = true) {
            shelf_shape();
        }
    }

    color("#AAAAAA") {
        render() {
            base();
        }
    }
}